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Fully Auto Pet Bottle Rinsing Filling and Capping Machine

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Fully Auto Pet Bottle Rinsing Filling and Capping Machine

Name: Fully Auto Pet Bottle Rinsing Filling and Capping Machine
Brand: MADHUSUDAN AQUA INDUSTRIES
Price: 600000 INR
Availability: InStock

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MOQ : 1 Piece

Fully Auto Pet Bottle Rinsing Filling and Capping Machine Specification

Product Type
Fully Auto PET Bottle Rinsing Filling and Capping Machine

Material
Stainless Steel (SUS304/316)

Application
Beverage, Mineral Water, Juice, Soft Drink, Non-carbonated Drinks

Packaging Material
PET Bottle

Computerized
Yes

Automatic Grade
Fully Automatic

Control System
PLC Control with HMI Touchscreen

Drive Type
Electric

Voltage
220V/380V, 50/60Hz

Weight (kg)
~1800 kg

Dimension (L*W*H)
2200 mm x 1600 mm x 2400 mm

Capacity
3000 - 10000 bottles per hour (depending on model and bottle size)

Feature
Automatic operation, high-speed performance, integrated rinsing, filling, capping, easy maintenance

Color
Silver/Gray

Operator Required
1 (for monitoring and maintenance)

Changeover Time
Quick changeover for different bottle sizes

Conveyor System
Stainless steel bottle conveyor with adjustable speed

Number of Filling Heads
12

Number of Rinsing Heads
12

Noise Level
<70 dB

Bottle Size Range
200 ml - 2 L

Air Pressure Requirement
0.6-0.8 MPa

Cap Feeding System
Automatic vibrating cap feeder

Rinsing Method
Reverse bottle water spraying

Number of Capping Heads
6

Power Consumption
3.5 kW

Filling Accuracy
±1%

Fully Auto Pet Bottle Rinsing Filling and Capping Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
1 Months

About Fully Auto Pet Bottle Rinsing Filling and Capping Machine

Nishu Enterprises can be your trusted partner in sourcing fully auto pet bottle rinsing filling and capping machine at market leading price. It can work with PET plastic bottles in different sizes for filling water, fruit juice, sauce and many other food products in the form of liquid and paste. The bottle handling system of this machine operates from bottle neck, which eliminates the need to adjust the height based on the bottle size. The operator once set up the machine it operates independently, filling consistent net content without spillage. The components of the machine that contact with the food are made of stainless steel. The operations of the fully auto pet bottle rinsing filling and capping machine are PLC controlled and there is VFD for speed control.

Key Points:

1) It is possible to adjust the filling capacity and output of the machine.
2) The caps are UV sterilized.
3) If there are no bottles on the conveyor, the spray mechanism automatically stops and saves water.
4) The machine has a central lubrication system.

Integrated and Efficient Workflow

This machine streamlines the bottling process with automatic rinsing, filling, and capping in one compact unit. Its reverse bottle water spraying method guarantees hygienic rinse, while the vibrating cap feeder keeps operations continuous. The PLC touchscreen offers easy control of speed and settings, making it suitable for beverage manufacturers seeking reliable automation.

Versatile Bottle Handling and Quick Changeover

Accommodating PET bottles from 200 ml up to 2 liters, the system allows rapid changeover for different bottle sizes thanks to user-friendly adjustment mechanisms. The stainless steel conveyorwith adjustable speedensures smooth bottle transfer, while robust materials support applications in mineral water, juice, and soft drink bottling.

Precision and Quality Assurance

Engineered for filling accuracy within 1%, this machine maximizes product yield and reduces waste. The advanced PLC control system provides real-time monitoring and diagnostics, minimizing downtime and supporting consistent, high-quality output even at peak capacities.

FAQs of Fully Auto Pet Bottle Rinsing Filling and Capping Machine:

Q: How does the machine enable automatic bottling from rinsing to capping?

A: The machine integrates reverse bottle water spraying for rinsing, precise filling via 12 heads, and reliable capping using 6 heads in a seamless automated workflow. The PLC touchscreen allows easy monitoring and adjustments, while the vibrating cap feeder ensures uninterrupted cap supply during operation.

Q: What types of products and bottle sizes can be processed on this machine?

A: It is suitable for packaging beverages, mineral water, juices, and soft drinks in PET bottles between 200 ml and 2 liters, making it versatile for various non-carbonated drink manufacturers.

Q: When should a manufacturer consider using this machine?

A: Manufacturers seeking high-speed, fully automated bottling lines for quality control, efficiency, and reduced labor should deploy this system, especially if they require up to 10,000 bottles per hour output and quick changeovers between bottle sizes.

Q: Where is the machine commonly installed and operated?

A: This machine is typically installed in beverage production facilities, water bottling plants, and juice manufacturing units. Its adaptability and compact footprint make it suitable for both large-scale exporters and suppliers in India or abroad.

Q: What process ensures accurate and hygienic bottle filling?

A: The reverse water spraying rinsing system cleans bottles before filling, and the 12-head filling system delivers product with 1% accuracy. Stainless steel construction and automated cap feeding further assure hygiene and consistency throughout the packaging process.

Q: How is maintenance and operator involvement managed?

A: The machines fully automatic features minimize manual intervention. One operator is required mainly for monitoring and occasional maintenance, facilitated by the HMI touchscreen, which offers real-time diagnostics to quickly identify any issues.

Q: What are the core benefits of using this fully automatic bottling machine?

A: Key benefits include increased productivity, consistent product quality, reliable hygiene, reduced labor costs, quick adaptation to various bottle sizes, and easy maintenance, making it ideal for competitive beverage industry applications.

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