Product Description
This stainless steel mineral water bottling plant is meant to treat and purify mineral water, which is packaged in bottles of different sizes. The plant can be controlled using PLC controller by the operator. In an hour, this plant can fill 550 bottles with mineral water. On an average, 24 bottles of 1000 ml can be filled in a minute. This plant not only treats water, fill the treated water in bottles, but also seal the bottle caps and label the bottles. Companies which are making mineral water bottles and pouches can upgrade their production unit by installing this mineral water bottling plant.
Mineral Water Bottling Plant Product Details:
- Product Name : Mineral Water Bottling Plant
- Automation Grade : Automatic
- Bottle Sizes : 0-500 ml,500ml-1 litre
- Installation Services Required : No
Technical Specifications:
- Purification: 1000 liters / hour
- Bottle Manufacturing: 550 Bottles per hour per machine
- Bottling: 24 Bottles per minute of 1000 ml.
- Labelling : Heat Shrink Tunnel would handle 1000 Bottles per hour
Working:
- Raw water to be processed is collected in tanks
- Water is then dozed with alum for coagulation with heavy metals or insoluble matters
- After coagulation, water is settled for an hour
- The stored water is then taken to the chlorination tank
- The water is treated with chlorine gas
- Then water is passed through sand filters for trapping of un-dissolved impurities
- After this, the water is sand filtered and Carbon filtered for removal of odor, color and also for de-chlorination
- Treated water is then finally passed through micro fillers followed by ultraviolet disinfection system
- Packing is done through an automatic rinsing, filling, and capping machine fitted with an ozone generator
Application areas:
These plants are widely installed at water packaging industries.
* Terms And Conditions Apply*
Robust Design & TechnologyCrafted from premium stainless steel, the plant delivers durability and longevity. The automatic rinsing, filling, and capping processes are PLC controlled for smooth, consistent operations. Customizable stations allow adaptation to different bottle sizes and production needs, ensuring flexibility for diverse packaging requirements.
Efficient & Hygienic OperationsThe plant incorporates stainless steel slat conveyors and precise filling heads, guaranteeing each bottle is processed with accuracy and minimal waste. Its advanced filtering and controlled environments ensure the water remains uncontaminated, making it perfectly suited for mineral, pure, and packaged water production.
High Capacity & Versatile ApplicationDesigned to handle from 2,400 up to 24,000 bottles per hour, this system serves businesses of all sizes. Its robust automated setup is ideal for large-scale manufacturers, exporters, and suppliers in the water packaging industry across India. Easy adaptability means fast changeovers for different bottle sizes and cap types.
FAQs of Mineral Water Bottling Plant:
Q: How does the Mineral Water Bottling Plant automate the bottling process?
A: The plant automates rinsing, filling, and capping through a fully integrated PLC control system, ensuring each stage operates in sync and with high precision. This automation streamlines production, reduces manual labor, and minimizes errors, enhancing productivity and product consistency.
Q: What types and sizes of bottles can the plant handle?
A: The system is adaptable for PET or plastic bottles ranging from 200 ml to 2 litres. Customizable rinsing stations and filling heads allow quick adjustments for various bottle sizes and shapes, supporting diverse product lines within the same facility.
Q: When is it suitable to install this bottling plant in an industrial setting?
A: The plant is ideal for installation when upgrading from manual or semi-automatic bottling to higher capacity, fully automatic production. Its broad capacity range (2,40024,000 bottles/hour) supports businesses ready for expansion as well as those initiating large-scale operations within the water packaging sector.
Q: Where can this bottling plant be most effectively utilized?
A: This bottling plant is particularly effective in water packaging facilities, mineral water companies, and beverage manufacturing plants. It is designed for industrial environments and is suitable for exporters, manufacturers, and suppliers across India wanting efficient, hygienic, and reliable operations.
Q: What is the typical process flow inside the bottling plant?
A: Bottles enter the system via a stainless steel slat conveyor, proceed to the rinsing station for cleaning, move to the filling heads for precise water filling, and finally reach the rotary or press-on capping system. The automated process ensures accuracy, hygiene, and rapid throughput throughout each stage.
Q: How does the plant enhance product quality and operational efficiency?
A: With filling accuracy of 1%, robust stainless steel construction, and computerized PLC controls, the plant minimizes waste, prevents contamination, and maintains consistent product quality. Fully automatic operation also boosts efficiency by reducing downtime and improving overall output.
Q: What are the key benefits of using this fully automatic bottling plant?
A: Key benefits include high operational speed, adaptability for different bottle types, excellent hygiene standards, reduced labor requirements, and cost-effective water and energy use. These advantages make the plant an optimal solution for scaling up water packaging businesses.